Search results for "Residual stresse"

Simplified technique for constitutive analysis of SFRC

2014

Steel fibre reinforced concrete (SFRC) has become widespread material in areas such as underground shotcrete structures and industrial floors. However, due to the absence of material models of SFRC reliable for numerical analysis, application fields of this material are still limited. Due to interaction of concrete with fibres, a cracked section is able to carry a significant portion of tensile stresses, called the residual stresses. In present practices, residual stresses used for strength, deflection and crack width analysis are quantified by means of standard tests. However, interpretation of these test results is based on approximation using empirically deduced relationships, adequacy o…

An Experimental Investigation of Residual Stresses in Hard Machining of AISI 52100 Steel

2011

In this paper an experimental investigation was conducted to determine the effects of the tool cutting-edge geometry, workpiece hardness, cutting speed, and microstructural changes (white and dark layers) on the residual stresses in dry orthogonal hard machining of AISI 52100 steel. X-ray diffraction technique was used to obtain in-depth residual stresses profiles in both axial and circumferential directions. The results show that tool geometry, workpiece hardness and cutting parameters significantly affect the surface residual stress, maximum compressive residual stress below the machined surface and its location. Moreover, microstructural analysis shows that thermally-induced phase transf…

NUMERICAL-EXPERIMENTAL METHOD FOR THE ANALYSIS OF RESIDUAL STRESSES IN COLD-EXPANDED HOLES

2012

Hole cold expansion is a technique widely used to improve the fatigue life of components with holes, e.g. bolted or riveted joints. As it has been demonstrated in literature by analytical, numerical and experimental analyses carried out by several authors, the compressive residual stresses introduced by the hole cold expansion have a beneficial influence on both the static and the fatigue strength of the treated component, because they reduce significantly the typical stress peaks around the hole due to stress concentration. In the literature, various analyses of the residual stresses introduced by the hole cold expansion have been performed by using several methods such as X-ray diffractio…

Inverting Multiple Residual Stress Components from Multiple Cuts with the Contour Method

2007

An extension of the contour method is presented which allows the measurement of multiple stress components by making multiple cuts. In the contour method, a body is carefully cut in two using wire electric discharge machining (EDM). The contours, or shapes, of the cut surfaces are then measured and used to calculate the original residual stress normal to the cut plane using a simple finite element calculation. In the extension presented here, the two pieces from the original body can be cut again in a transverse direction, and the contours of the new cut surfaces are measured. The stresses calculated on the planes of these second cuts have been affected by the first cut. Then a simple inver…

Error and Uncertainty Analysis of Non-Uniform Residual Stress Evaluation by Using the Ring-Core Method

2016

Like other mechanical methods used for the residual stress evaluation on a generic structural component, the Ring-Core Method (RCM) is potentially subjected to various error sources that in some particular experimental conditions can lead to significant errors and/or uncertainties on the computed residual stresses. The accuracy of the residual stresses computed by the RCM can be improved by a proper error analysis that allows the user to correct the systematic errors, as well as to evaluate the remaining stress uncertainty due to the random errors. Therefore, in order to give a contribution to the accuracy of the RCM, in the present work the list of the main error sources is presented and t…

Residual stresses in friction stir welding: numerical simulation and experimental verification

2008

A New Procedure for the Evaluation of Non-Uniform Residual Stresses by the Hole Drilling Method Based on the Newton-Raphson Technique

2010

The hole drilling method is one of the most used semi-destructive techniques for the analysis of residual stresses in mechanical components. The non-uniform stresses are evaluated by solving an integral equation in which the strains relieved by drilling a hole are introduced. In this paper a new calculation procedure, based on the Newton-Raphson method for the determination of zeroes of functions, is presented. This technique allows the user to introduce complex and effective forms of stress functions for the solution of the problem. All the relationships needed for the evaluation of the stresses are obtained in explicit form, eliminating the need to use additional mathematical tools. The t…

An analysis of through-thickness residual stresses in aluminium FSW butt joints

2006

Abstract In the paper, the results of a wide experimental campaign on friction stir welding (FSW) of aluminum alloys are reported. The attention was focused on the through-thickness residual stresses that occur on aluminum joints, after the welding process. In detail, using the hole-drilling method the residual stresses distribution in the zone close to the tool shoulder border of the joint advancing side, has been investigated; four different aluminum alloys and three different process conditions have been considered. The experimental analysis has shown that unlike traditional welding processes, the residual stresses are negative in the surface of the examined zone, and increase with depth…

Residual Stresses in Glasses

2013

The history dependence of the glasses formed from flow-melted steady states by a sudden cessation of the shear rate $\dot\gamma$ is studied in colloidal suspensions, by molecular dynamics simulations, and mode-coupling theory. In an ideal glass, stresses relax only partially, leaving behind a finite persistent residual stress. For intermediate times, relaxation curves scale as a function of $\dot\gamma t$, even though no flow is present. The macroscopic stress evolution is connected to a length scale of residual liquefaction displayed by microscopic mean-squared displacements. The theory describes this history dependence of glasses sharing the same thermodynamic state variables, but differi…

Fracture toughness of synthesised high-performance epoxies subject to accelerated water aging

2018

Abstract The effects of water uptake on the fracture toughness of epoxy systems with high glass-transition temperatures (Tg above 170 °C) are investigated. Aging conditioning has been conducted in hot water, followed by a desorption conditioning in a room temperature dry-airborne. Water aging determines plasticisation effects and crosslink-density modifications, revealed by reductions of the Tg. It is less known how such modifications influence the material fracture toughness. In this study, Single Edge Notched Bending samples have been tested according to standards, to evaluate the KIC fracture toughness at different stages of water absorption-desorption. The characterisation has been supp…